Powder Characterisation and Services

At Powderloop, we specialise in advanced powder characterisation, ensuring every batch of feedstock delivers the quality and performance needed for demanding applications, such as additive manufacturing, thermal spraying and metal injection moulding. Our services focus on analysing key powder properties that directly impact production results.

Our Powder Testing Services

Our laboratory services cover a full range of powder characterisation tests to help manufacturers and researchers achieve consistent, reliable performance.

Material Composition Analysis

Precise analysis to guarantee consistency in material chemical composition.
WDXRF, SEM-EDS
Standard: Material Specific

Particle Properties Analysis

Evaluating particle shape, size, distribution and morphology for consistency.
Static Image, Test Sieve
Standard: ASTM B822 & B214

Powder Bulk Properties Analysis

Ensuring maximum powder packing density and consistent flow.
Hall Flow, Apparent Density
Standard: ASTM B212 & B213

Material Inspection & Failure Analysis

Examines materials to micro levels for product reliability, safety and performance.
SEM, Optical Microscopy
Standard: Customer Spec

Development and Consultancy

Project Management

We provide consultancy and project management services for developing high-performance hardmetal powders for hardfacing and additive manufacturing applications. 

Combining deep materials science expertise with practical industry experience, we can support you from concept to production, ensuring that the powder characteristics are optimised to meet your specific requirements.

Why Powder Quality Matters?

The quality of your powder feedstock directly affects process consistency and product integrity. Poor powder properties can result in:

Interrupted and fluctuating powder feeding.

Irregular material microstructures.

Defects in the final product.

Tailored for

Additive Manufacturing & Thermal Spraying

Processes such as additive manufacturing and thermal spraying require precise powder characteristics. These applications demand spherical particles for optimal flow and melting, with narrow particle size distributions typically between 15–45µm or 45-105µm.